CeramCast 60
Features
• Uniform component composition
• Stable grain size distribution and air permeability
• High refractoriness (1825°C)
• High resistance to wear, crush and thermal shock
• Little thermal expansion
• Excellent fluidity and filling efficiency owing to being spherical
• Highest reclamation rate in the sand loop system
Application Sand Foundry Processes
RCS (Resin coated sand)
Cold box sand process
3D printing sand process (Include Furan resin and PDB Phenolic resin)
No-bake resin sand process (Include Furan resin and Alkali phenolic resin)
Investment process/ Lost wax foundry process/ Precision casting
Lost weight process/ Lost foam process
Water glass process
Ceramic Sand Property
| Main Chemical Component | Al₂O₃ 70-75%,
Fe₂O₃＜4%, |
| Grain Shape | Spherical |
| Angular Coefficient | ≤1.1 |
| Partical Size | 45μm -2000μm |
| Refractoriness | ≥1800℃ |
| Bulk Density | 1.8-2.1 g/cm3 |
| PH | 6.5-7.5 |
| Application | Steel, Stainless steel, Iron |
Grain Size Distribution
|
Mesh |
20 | 30 | 40 | 50 | 70 | 100 | 140 | 200 | 270 | Pan | AFS Range |
|
μm |
850 | 600 | 425 | 300 | 212 | 150 | 106 | 75 | 53 | Pan | |
| #400 | ≤5 | 15-35 | 35-65 | 10-25 | ≤8 | ≤2 | 40±5 | ||||
| #500 | ≤5 | 0-15 | 25-40 | 25-45 | 10-20 | ≤10 | ≤5 | 50±5 | |||
| #550 | ≤10 | 20-40 | 25-45 | 15-35 | ≤10 | ≤5 | 55±5 | ||||
| #650 | ≤10 | 10-30 | 30-50 | 15-35 | 0-20 | ≤5 | ≤2 | 65±5 | |||
| #750 | ≤10 | 5-30 | 25-50 | 20-40 | ≤10 | ≤5 | ≤2 | 75±5 | |||
| #850 | ≤5 | 10-30 | 25-50 | 10-25 | ≤20 | ≤5 | ≤2 | 85±5 | |||
| #950 | ≤2 | 10-25 | 10-25 | 35-60 | 10-25 | ≤10 | ≤2 | 95±5 |
Description
One of the most noteworthy features of this sand is its ability to save up to 50% of binder materials when used in core production, without any loss in core strength. In fact, the cost savings that can be achieved with CeramCast 60 are significant, making it a highly cost-effective option for any foundry operation.
In addition to cost savings, CeramCast 60 also boasts a number of other impressive features. Its uniform component composition, stable grain size distribution, and air permeability ensure consistent performance, even in demanding applications. With a refractoriness of up to 1800°C, the sand is highly resistant to wear, crush, and thermal shock, making it a reliable choice for any foundry application.
Despite its high resistance to thermal expansion, CeramCast 60 is highly fluid and filling-efficient owing to its spherical shape. This means it can be used to create intricate shapes and designs with ease, ensuring consistent quality and precision every time. Furthermore, its surface finish is second to none, providing exceptional quality castings that are the envy of the competition.
But that's not all. CeramCast 60 also boasts the highest reclamation rate in the sand loop system. This means that compared to other foundry sands, less material is wasted, making it an environmentally friendly and sustainable option for any foundry operation. With this sand, you can lower your carbon footprint while achieving consistently high-quality results.
In conclusion, if you're looking for a high-performance synthetic sand for your foundry operation, look no further than CeramCast 60. With its uniform composition, stable size distribution, high resistance to wear, crush, and thermal shock, exceptional fluidity, and the highest reclamation rate in the sand loop system, CeramCast 60 is a cost-effective, reliable, and sustainable choice for anyone looking to achieve superior quality results every time. Try it for yourself today and see the difference it can make in your operation.
